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Quality Crimp Handbook
SECTION 9
TROUBLESHOOTING
Wire Preparation
Symptom
Irregular insulation cut
(Figure 9-1)
Cut or nicked strands
(Figure 9-2)
Irregular conductor cut-pulled strands
(Figure 9-3)
Wire length variability too high
(Figure 9-4)
Wrong strip length (Figure 9-4)
Cause
Worn tooling
Wire cut depth too shallow
Damaged tooling
Cut depth too deep
Conductor not on wire center
Worn tooling
Wire cut depth too shallow
Wire drive rollers/belts worn
Insulation durometer too hard
Wire straightener too loose or tight
Incorrect setup
Solution
Replace tooling
Adjust cut depth
Replace tooling
Adjust cut depth
Contact wire supplier
Replace tooling
Adjust cut depth
Replace belts/rollers
Increase drive pressure
Adjust wire straightener
Re-setup tooling
Figure 9-1
IRREGULAR INSULATION CUT
Figure 9-3
PULLED STRANDS
Figure 9-2
CUT STRANDS
Figure 9-4
WIRE LENGTH VARIABILITY OR WRONG STRIP LENGTH
Order No: TM-638000029
Revision: D
Release Date: 09-04-03
Revision Date: 12-23-09
UNCONTROLLED COPY
Page 17 of 24
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